It's an innovative new product.
Technical principles: It is a fusion environment perception system that combines multi-modal sensing and intelligent control.
1. LiDAR + 3D vision: Real-time point cloud modelling with an accuracy of ±2 cm is used to construct a 3D map of the construction area, dynamically identifying the contours of material piles, geological layers and obstacles.
2. Multi-sensor collaboration:
Tilt sensors monitor the bucket's posture to prevent hydraulic system overload caused by overloading.
Reed switches enable closed-loop detection in dusty environments with a false positive rate of less than 0.1%, outperforming traditional photoelectric sensors.
Beidou GNSS positioning (±5 cm accuracy) is integrated with an IMU inertial unit to calibrate the bucket's spatial coordinates in real time.
3. Intelligent Decision-Making Core:
Load Adaptive Control: This utilises deep learning algorithms to predict soil resistance and dynamically adjust hydraulic flow distribution. For instance, Shanhe Intelligent buckets' "Sudden Load Adaptive Technology" reduces hydraulic system response latency from 500 ms to 80 ms.
Trajectory Optimisation Algorithm: Uses reinforcement learning to plan the most efficient digging paths, reducing empty travel by 30%.
4. Human-machine interaction mechanism:
Remote control: The 5G network (latency of less than 20 ms) enables real-time control from a distance of thousands of miles, as demonstrated by the precise operation of Sany's 5G remote-controlled excavator in the mining areas of Henan.
AR-assisted interface: This projects the spatial relationship between the bucket and the target object through head-mounted devices, reducing operational error rates.
Application scenarios and performance comparison of intelligent buckets.
Mining:
Efficiency breakthrough: intelligent buckets achieve a loading rate of seven tons per minute - a 50% improvement on traditional equipment.
Safety upgrade: the collision avoidance system detects personnel within 30 metres and responds with a warning in 0.5 seconds.
Tunnel Construction:
Anhui Hengchuang's intelligent buckets integrate hydraulic drills and wet spray nozzles, achieving full mechanisation of the excavation, support and spraying process.
Under Beidou positioning guidance, the deviation of the tunnel axis is controlled to within ±1.5 cm (the industry standard is ±5 cm).
Marine Engineering:
Waterproof intelligent grab buckets (IP68 protection) can lift platform components in 6-grade sea conditions with a positioning accuracy of ±10 cm.
Disaster Rescue
Thermal imaging detects vital signs to prevent secondary injuries.
